Removing a rounded-off glowplug

Feb 25, 2008 26 Replies

I've managed to replace three of the four glowplugs in my 306 Turbo Diesel (the two at either ends were bastards; lack of access...). During previous ownership one of the glowplugs has been rounded off.



Does anyone have any suggestions on how to get it out? I thought about locking a couple of 8mm nuts onto the electrode and seeing if that would turn it, but a vice test on an old glowplug showed it was dead easy to shear the electrode off. I also considered hammering an undersized socket on and seeing if that would work but the electrode won't allow a standard-sized socket to fit on with the ratchet or extension bar. I guess I could buy a deep socket.



There isn't enough access to e.g. get a pipe wrench or mole grips on.



Any suggestions on how to remove it? I'm obviously conscious that maybe the thing is in there dead tight which caused whoever in the past to round it off, so I'm a little concerned about shearing the thing off which would be a nightmare...


Probably it has been rounded off by someone using the wrong size spanner, so it may not be very, very tight.

snap the little thread off and hammer on an undersized socket, preferably a single hex type. preferably use a T bar to turn. I would try when the engine is fully hot, obviously plus gas should have been applied a few times before.

Mrcheerful

If you can't get the undersized socket to go on then a locking wheel nut remover (Or Irwin nut remover) should bite.

Thanks guys, I'll try removing first with the locked nuts on the electrode; if it snaps off I'll hammer a socket on and go from there...

Would it do any harm if he just forgot about it and let it start on the three new glowplugs? That's what I'd be tempted to do.

I was just starting on two until I bought a ratchet spanner with a flexi bit to get in behind the fuel filter housing!

Trouble is, I'm running on B100 biodiesel. when it's warm there is no problem but when the temperature was -5C like last week it was a real bitch to start on just the two cylinders. The weather has turned now and it starts fine but it's bugging me, I want to get it changed ;)

I'll happily bet a pint that if & when can be swapped in that sentence :-)

Hi Abo,

I'm also running 100% B100 (at 88p per litre why wouldn't I ... LOL) in my 306TD and have no problems even on the coldest days, so I'd agree to swap all 4 :)

Cheers, Mark

Nice one! Where do you get yours from?

Been there and done that with this problem...

I endede up with the plug shearing off :-( It ended up with the head coming off and the engineering co. drilling the damn thing out :-(

That said my plug was stuck in, it actually sheared off below the threads, no amount of carbon eater, plus gas or 25k of compression would shift out :-( (the head came off because of a number of other reasons and thats how and why i eventually got it out)

Can anyboy recommend a supplier in north manchester?

Use a socket that grips the flats like a metrinch/snap-on.

Fraser

Any good to you?

formatting link

That's a good price, it's a shame I don't come down there. I've got no local suppliers (that I can find), I buy mine from near Blackpool as I get out that way every week. 93p/litre, a bit more than yours but still cheaper than diesel...

Heh, come down to Cheltenham for the Gold Cup and buy a couple of thousand litres with your winnings :)

I may be being a tad thick - the injector pump is the thing to the LHS front of the head as you look at it stood infront of the bumper? And if it says Bosch on it I can bang biodiesel in? Do folk who sell biodiesel generally have pumps etc. or is it something you buy in bulk?

Aye, it should have some pipes running off it, one end of it should be driven off the timing belt (undercover), and it'll be attached to one end of the accelerator cable.

ISTR that has Bosch stamped on it. Anyone know if the Lucas one is considerably different looking to be 100% sure?

Join the Discussion

Have something to add? Share your thoughts — no account required.

Didn't find your answer?

Ask the community — no account required