Hi all,
am trying to "rust proof" a vehicle... when I got it the old battery had spewed acid everywhere and destroyed not only itself, but the coating on the hold down and all of the battery cables. I purchased replacement heavier gauge cables (cheaper than buying the ones from the dealer!) with ring terminals on both ends, an Optima yellow top, and used marine brass battery terminal connectors to hook everything up - the ring terminals were fastened to the brass by machine screws and wing nuts.
Well, today I had to pull the alternator out because it apparently locked up solid while the vehicle sat for a little over a week... pulled the battery out to get access to it and I found that the hardware for the brass terminals, which I thought was brass, was apparently only brass plated and is rusting through the plating.
So... my immediate thought was to replace it all with either brass or stainless steel. Difficulty - I can't seem to find a source for either brass or stainless steel battery clamp bolts (the 5/16" square head bolts for a top post battery.) I did find one eBay seller selling titanium bolts... but that seems very silly (and also might create another problem, that is, that titanium tends to gall very easily thus putting me right back in the same boat of having to cut a bolt to save my terminals if the battery ever needs to be replaced.
I'm assuming that there is a reason for this, but I don't know what it is (some web discussions suggest galvanic corrosion, but wouldn't that also be a problem of similar magnitude with regular steel touching brass touching lead?) nor do I have a source for corrosion resistant fasteners... any idea? Local to me I only have the usual auto parts stores (all chains; the one good local store got bought out by NAPA a year or two ago) and a Fastenal. I'm not close enough to the water to have a good boat store, which would have been my first thought...
thanks
nate