As the original poster, I'll let you know what I did. I had a used motor put in. It looked very clean to the mechanic putting it in Came from a wreck with 22k on odometer. ( I saw it, but would not really know what to look for unless it was completely obvious).
I dont really know if Toyota will do anything or not. I am in the process of trying to gather receipts. I am not one to change oil myself, but I never had the dealer do it either. I am assuming (and hoping) the Valvoline shop can pull my maintenance records.
I dont think that I changed the oil enough for my driving patterns. Most of my changes came right after 5k. (Although I went as long as 6500 once. Although, for my driving patterns, (cold weather, short trips to work) I probably should have changed it alot more.
My thing that bothers me the most about this, is that I received a letter along time ago (July 2002) about possible oil gelling, but the letter said to just keep changing the oil regularly, which I thought I was doing.
I hope an oil change every 5-6k miles constitutes a "reasonable effort" to maintain the vehicle.
Total cost ended up at just around 2,000. $1400.00 for motor, and $600.00 to install. Mechanic told me that book time ( I dont know what book he was referring to, as he pulled it off of a computer) was 20 hours labor for install.
I had quotes on the install that ranged from 500 to 1500 dollars. In the end, I ended up going with a local garage that "specializes" in Toyotas abd Hondas.
Other than that, the car has been great, except for the time a squirrel or some varmint chewed on some wiring. (No kidding).
Kind of a rambling response, but I just thought I would throw my info out there, in case anyone else runs into that problem.
CW