'96 Intrepid no-start

My neighbor is having car problems. His mechanic told him to scrap it or blow over a grand on it. Pfft I say...

It's a '96 Intrepid, 3.5L. From what I understand it was running great. One morning the son went to start it and it just sat there cranking, and hasn't fired since. I'm told his mechanic checked for spark and it sparks only one time while cranking, although I haven't checked this for myself yet. From my own quick once-over I do NOT hear the fuel pump and see no pressure at the fuel rail after trying to prime it a few times or while cranking. So, are there any common areas I should check? On this car, if the fuel pump went out (swapping relays didn't help) would that kill the ignition system? Or vice-versa? Does this thing have a crank or cam position sensor? I don't see how that would stop the pump but this is the first I've looked into this car. ECM? I can't imagine that there's terribly much wrong with it.

Reply to
SBlackfoot
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Yes.

A short to ground in the fuel pump circuit -could- kill the primary voltage to the ignition coils

The PCM needs to see the correct crankshaft and camshaft sensor pulses in order to turn on the fuel pump and activate the ignition coils.

Yes, both. Cam sensor is up top at the drivers side timing belt area (reads off of the left cam sprocket), crank sensor is a the lower passenger side of the bell housing (reads off of the flywheel.

Doubt that it's the PCM.

First thing to verify is proper cam to crank timing. If the cam sensor signal is not in correct synch with the crankshaft sensor signal, the system is smart enough to kill everything mentioned and you'll have the exact symptoms described.

Ask 'em how long it's been since the timing belt and water pump have been replaced.

Reply to
aarcuda69062

Borrow a Code reader from AutoZone, plug it in and tell me the codes. Sounds like a cam sensor to me, though, & they're fairly easy to change. I have a 94 Intrepede with a 3.3.

Reply to
Duncan

That is classic symptoms of a slipped timing gear or belt.

Ted

Reply to
Ted Mittelstaedt

Crap, can't see the replies through my newsreader. I'm the OP though.

Well the obvious question is how do I verify the crank/cam timing? I'm not the least bit familiar with the 3.5L... yet. Are there reference marks on the pullies I should check?

I don't think he's had the car for more than a few months so I don't expect an answer for that one I'm afraid.

Reply to
transamgta

That reminds me, does the ignition on-off-on-off-on trick work on a '96, like it does on my older Voyager and GCL?

Reply to
transamgta

You can test electronically with a 2 channel lab scope, this method will prove or disprove whether the 2 sensors are in synch but will not verify actual cam timing. Alternately, you can remove the timing belt cover(s), line up the timing marks (crank and both cams) and verify that way. This looks and sounds worse than it actually is... I can do it in about 20 minutes.

And it wasn't a consideration during the purchase?

Reply to
aarcuda69062

As you can probably guess, you really need fuel pressure, and you really need 3 sparks each revolution. Just keep looking until you're sure you've got one and not the other.

Fuel pressure should come up before you start it. Every car is like that. When you turn the switch on it should run. If it doesn't run, direct feed it some power.

Personally, I've been having some trouble with coils once in a while. I had a problem where my coil drew enough amps to blow the ECM fuse. You might check that fuse.

It has both a cam and crank sensor. When you start it, after everything turns over, it figures out where it is. If the cam and crank sensors aren't aligned, it'll never sync up and it won't start. So there's one possibility, jumped timing or a broken timing belt. It's pretty easy to check. The front engine cover is split at the crank, so you can that whole thing off without doing a whole lot to the front of the engine. There's also a little piece of the front cover that allows you to see the belt up in the upper right corner.

The two sensors could be at fault. I don't know if they'd set a code in the condition you've got, where the engine won't run. Hard to say.

Reply to
Joe

I have to say, this is one of the most competent threads I've ever seen on USENET. I sure hope the OP is taking all this in. Great answers from everybody so far.

Reply to
Joe

Well the lab scope is currently beyond the means of this backyard mechanic... I'll look into inspecting the timing marks, after I try to check for codes with the good ol' key trick. With any luck I'll take a look tomorrow, after swapping engine mounts on my GCL.

I honestly doubt it. How many people out there buying used cars ever think of such things?

Reply to
transamgta

The very first thing I asked about was if it was sparking, and without any tools onhand I went towards the fuel pump. No life from the pump and very little from the ignition (apparently). My next thought was crank/cam sensor but not knowing the engine, I had no idea if it even had one or not. *shrug*

Ah, shouldn't the system prime even if one of the sensors IS bad? I cycled the key from off to run several times, taking the key all the way out each time, and was greeted with nothing from the shrader valve on the fuel rail.

I'll try the fuse. He mentioned that someone had tried a different coil pack, although if it took out the fuse then replacing the part certainly wouldn't help.

Still, there should be *some* pressure at the rail shouldn't there?

Reply to
transamgta

It has both. Crank sensor is on the lower rear passenger's side of the block near the transmission bellhousing. Cam sensor is the most obvious thing sticking up from the top of the driver's side cam gear cover.

Yes, the system should prime after you turn on the key and before starting the engine. The fact that it doesn't points to a fuel pump, fuel pump relay, or auto-shutdown relay failure. Check the relays first, they're cheap and easy.

Reply to
Steve

While checking for fuel pressure I swapped the FP relay with the A/C relay (supposedly the A/C worked) which didn't help. The auto-shutdown relay is a great idea though, I hadn't considered that and it does make sense. I loaned the owner my battery charger today, so hopefully we'll check out a few things this week.

Reply to
transamgta

Well for a quick update, I finally had a chance to take a quick look before the rain came on. A couple of mechanics have looked at it in the meantime with no luck. There's fuel at the rail now, although someone may have just powered the pump manually. I still don't hear it when cycling the key. Swapping the ASD relay for the starter relay didn't help, she still cranks with no other signs of life. I tried checking for codes and I can't find the CES light for the life of me! Even during the self-diagnostic when the key is first turned, no CES light to be found. Hmmm... It's possible that someone pulled the bulb somewhere down the line. All known fuses were checked by the mechanics, and just for the hell of it, she won't fire in neutral either.

He was told that the wiring harness that runs from the PCM down along the bottom of the rad is a common failure point for these cars. First I've heard of that one.

Reply to
transamgta

When mine started blowing the PCM fuse, I looked at that harness and said "I bet there's a problem down here," but there wasn't. It looked like a bad place to run the harness to me, but mine was fine.

In my opinion, you'd really be making a big mistake not to concentrate on getting that PCM light on. If the bulb is good, and it won't light, I think that really helps you make some decisions.

Reply to
Joe

I agree completely, although I'm not even sure where the CES light is supposed to be on that thing. The lights to the left of the dash look pretty well populated but only one lit up in that row off to the right (ABS I think). Ugh... I'd hate to have to tear into the dash on a neighbor's car who doesn't understand the reasoning and wants to watch everything I do. I'll try to talk him into it when I see him. lol

Reply to
transamgta

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