I am curious if anybody here has the factory installed Ford trailer braking system. Both my 2005 F-350 and my son's F-250 Super Duties are equipped with this system and we both have a bit of a problem with it.
The brakes work well when towing at speeds above 10-15 mph and require very little gain for smooth stops. The manual control works well to set the gain and thereafter the trailer is in sync with the truck braking system. However, when the truck is stopped, or at very low speed, such as doing the "tug" test on the fifth wheel, full gain is not sufficient to stop the truck from pulling the trailer. Full gain on the controller produces just a very light braking action, not enough to lock up the trailer brakes. Again, at speeds above 10-15 mph, the controller works fine and can lock up the trailer brakes if the gain is set too high.
I suspect it has something to do with the fact that, unlike an inertial braking system that uses a pendulum or weight to sense braking of the truck, the Ford system is tied into the truck's computer and senses actual speed and master cylinder braking pressure to produce the appropriate output.
I've looked for any information on the 'net without success and have had the Ford dealer check the truck's VIN numbers for any recall or TSB's and there are none.
Eisboch