McTruck: 1999 Ranger 4x4 Supercab XL "Sport" 3.0L Flex-Fuel 5- spd. (low use, only 32K mi.)
Symptoms: engine coughs and dies a couple times, then dies for good. (Many tanks ago, made the mistake of gassing up while tanker truck was refilling station's underground tank, stirring up who knows what.) 32K is a good time for a fuel filter change, so did that, still no joy.
NOTICED that with Key On Engine Off (KOEO), that fuel pump CONTINUES TO RUN, instead of cutting off after 2 seconds. Since no fuel spilling onto ground, into cylinders, or into crankcase, I figure FPReg is not creating adequate backpressure, and fuel is cycling right back to tank via low pressure return side.
Does this sound right? What is INVOLVED in swapping out the FPR? I see it on the fuel rail, and it looks like the entire ignition module has to be unbolted from the intake manifold...? Any other CAVEATS from the more experienced wrench-turners in Ford land? (Yep, I did the fuel line de-pressurizing routine during the fuel filter exercise.)
THANKS IN ADVANCE,
PS: Check-Engine (MIL) light has been on for a awhile with an EGR code, but the EGR valve itself vacuum-checks OK, and I was procrastinating on further diagnosis. It ran a bit rough at low RPMs when cold, but smoothed right out... time to get back to that, D'OH!