Clutch Problems/MC Issues. Please help.

Hello,

I recently purchased a 91 Jeep Wranger. 100k Miles, New Paint, Engine in very good condition, never been off road, etc...100-200 miles after purchase, had some problems with Shifting.

First, had problems getting into 1st gear at a stop, was able to get it in after a few minutes of trying, soon after no problems shifting. Next day, same issues, but managed to get it in gear and get it home. When I pulled on my street, I had problems getting it out of 1st gear, but was able to do so. Right now it is sitting on the side of my street, can not get the jeep into any gear.

I spoke with a mechanic and was told that the Master Cylinder needs to be replaced. I was told that this occurs on these jeeps and there is no warning when it happens, weather can play a role in this. Does this sound like the culprit?

I have ordered the part and plan to replace the Master Cylinder.

Has anyone had related problems that they could share. I hope that I don't have to replace the slave (significantly more work and expense), so I will attempt this first.

In the meantime, is there any thing that I can do to get able to get the car a couple of blocks to the house (safely)?

Any comments are greatly appreciated.

Thanks in advance.

Scott

Reply to
Scott
Loading thread data ...

Does the clutch pedal have any force behind it? Can you start it in gear and drive it?

Reply to
Paul Calman

You need to check the fluid. 50/50 odds are it's the slave cylinder, not the MC.

It might just need fluid, but if it's low it leaked somewhere you need to find the leak....

On my Jeep, I can just put it in 2nd or 3rd gear and hit the starter. It will start right up in gear and go.

You 'might' have a clutch interlock on yours, so the clutch pedal might need to be down for the starter to turn, but same deal it will start in gear and drive ok.

Mike

86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00 88 Cherokee 235 BFG AT's

Scott wrote:

Reply to
Mike Romain

The bad news is you have an internal clutch slave cylinder that not only is prone to failure; it costs a LOT to replace or is a serious pain in the ass to do yourself.

The good news is it might only be the master cylinder or a leak in the line. Due to the pain in the ass/expensive factor, the MC and line should probably be replaced before messing with the slave.

One thing you can do is bleed the line. Trace it down from the MC and find where it enters the bell housing, there will be another line sticking out a few inches that ends in a tiny little (3/16th?) bleeder valve, these feel loose (the slave cyl. moves and the lines pivot).

If that works you're good to go for a little bit. If not you can start it in gear.

If you have to start it in gear there's a technique called "floating". Once you're moving you can get the shifter out of gear by revving high and letting off the gas suddenly, the shifter should slip out with light pressure, quickly (but not forcibly) get the shifter to the next gate and hold it there (light pressure, almost no force is needed). and when the gears are just right (synchronized with one another) the shifter should slip or "float" right into gear. If you miss (get some grinding) just take the shifter off the gate again, goose the gas pedal, and let the RPM's fall (it helps a lot if you slow the RPM drop with your foot still giving it gas) until it floats in. What you're basically doing is trying to get the output side gears and the gears of the input side to move at roughly the same RPM so they can mesh.

It's important to realize that this technique is ENTIRELY dependent on road speed and your RPM's... It's got nothing to do with "gear jamming" it's pure finesse. Once you get it down, you'll never be stranded by a clutch hydraulics related problem again.

Reply to
Simon Juncal

Reply to
Nick N

Thanks for all of the reply's.

I did check the clutch fluid, and it looked to be fine. Since the MC should be fairly easy to replace, I am going to attempt that and bleed the system. I am keeping my fingers crossed that it may take care of the problem.

Again, this was an intermitten problem that just started happening. I am able to move into each gear with the engine off. It also does seem that pusing in the clutch is to 'easy', but I don't think I have noticed a significant change.

I am pretty sure I will be able to start it in gear, I will likley do that in order to get it to a nice warm garage to do the work.

Thanks again for everyone's input.

Regards,

Scott

Reply to
Scott

Well, as if this isn't starting to become my own little project.

I replaced the Master Cylinder with no problems.....well, until I attempted to bleed the brakes. The rusty bleeder screw 'folded' under the least bit of pressure....so, that was the end of that.

I just found out that it is part of the slave cylinder, which means that needs to be replaced. Well, might as well replace the clutch too....Oh well, maybe the slave was bad anyhow.

Cheapest I found for replacement of all of the above, comes in at

700.00, which according to what I have read, and other quotes, I believe it is reasonable.

Any thing else recommended while the transmission is out and everything exposed?

Thanks again,

Scott

Reply to
Scott

MotorsForum website is not affiliated with any of the manufacturers or service providers discussed here. All logos and trade names are the property of their respective owners.