crankshaft pulley bolt won't budge.

Hello Paul, I have been in the same predicament as you, doing the same thing. I took the old engine round to a tyre fitting place and they used their air impact gun. Same thing as Ian suggested. My 12 point socket suffered badly but the bolt came off.

Just recently to get the crank shaft pulley bolt loosened on an old toyota corolla. I welded a six point socket to a length of 1/4 inch flat bar about 2 inches by 20 inches. I used a socket that was meant for air impact tools. This socket had a very thick wall.

Using blocks of wood the socket and bar was wedged hard against the pulley. As another man advised further up the thread, I also took the spark plugs out. A quick blip of the starter with the bar rotating just over

90 degrees and hitting another block of wood resting on a strong part of the car body. Two goes with the starter motor and the bolt loosened. No damage to the socket or bolt head.

I now have three special tools like that now. I wont risk my socket set extentions when lumps of steel and spare sockets for chinese air impact tools are so cheap. Very easy to arc weld a socket on to the steel bar. A professinal welder probably wouldn't charge you as it is so quick and easy if you don't have a friend with a welder.

I am just mentioning the special made up tool just in case you can't get to a tyre place to use an air impact tool. You could fit the starter to the engine that is out of the car. Connect the battery with jumper leads. Since you are dumping the old engine it doesn't really matter which rough method you use it too hold the engine steady while the larger spanner rotates and hits a lump of wood on a wall or floor. A couple of your mates could push the engine crankshaft pully against a wall. with the special spanner and thin piece of wood in between and you blip the starter with the jumper leads.

Regards John Crighton

Reply to
John Crighton
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Good point. If it's the one that's never supposed to be disturbed (like what they forgot on the Freelander oil pump) it's angle grinder time. DaveK.

Reply to
davek

There shouldn't be any need in that the rotation of the engine will keep it tight.

Reply to
Dave Plowman (News)

The message from "Dave Plowman (News)" contains these words:

Yes, but I've met several that come supplied with a patch of blue threadlock painted on 'em.

Reply to
Guy King

Oddly enough that is not true, almost every crank nut will be undone if the nut is held and the engine started. Bad design, but it doesn't seem to cause problems.

mrcheerful

Reply to
mrcheerful

Why don't you just use a different size alternator belt?!

Reply to
adder1969

In message , snipped-for-privacy@yahoo.co.uk writes

The alternator pulley has four or grooves on it while the crankshaft pulley wheel has the 'V' section. I assume this will cause either the belt to slip or deteriorate. Am I wrong?

Reply to
Paddy

If the pulleys aren't kept the same size in relation to each other the results could be one of:

a) overspeed/burst the alternator b) alternator doesn't run fast enough, and you don't get enough charge to your battery.

However, it might be worth finding out if you could change the old alternator pulley to match the new engine, rather than the new crankshaft pulley to match the old alternator, if you see what I mean.

D A Stocks

Reply to
David A Stocks

In message , David A Stocks writes

Thanks for the input. I have checked out the idea of changing the alternator pulleys but the alternators are built quite differently which makes this option impossible. : (

Reply to
Paddy

& if you point a strobe at the end of a crank & watch it the pulleys accelerated & decelerated fairly randomly , so there's no real way for it to stay titghtened up by rotation.
Reply to
DuncanWood

Borrow a 3/4" Makita electric impact driver. Absolutely awesome. Just make sure you select the correct rotation before you press the button.

4000Nm or something stupid is claimed, but in practice is far superior to a 3/4" air knocker. The ultimate get out of jail free card!
Reply to
Dave Brook

Dave Brook wrote in news: snipped-for-privacy@4ax.com:

Are these the 12v ones sold to remove wheel nuts? I quite fancy one if they are any good.

Will

Reply to
Will

except (I seem to remember) a crankshaft nut on a honda prelude, its on the wrong side (left ) of the crank ! ( And I tried it and it almost rounded the bolt off and tightened it up even more !!)

Simon

Reply to
srp

For some time Honda fitted engines that ran in the opposite direction to the norm. I think they are not doing this much now, if at all.

Reply to
John Laird

honda and citroen xantia are tha tightest crank pulley nuts I've found

Reply to
Angus McCoatup

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