Hope someone out there is patient enough to read through this.... (1991 4x4 pickup 4cyl.)
Problem started out as having to crank twice before starting. Then random hesitation while driving started, and became worse. During cold days, I had to crank 20-25 times to start (starter cranks fine). The gas filter was changed, the fuel system pressure was tested ok. Finally after replacing the Throttle Positioning Sensor, things appeared back to normal....but after a few days, a hint of hesitation and more than one crank needed to start reappeared (but no where near as bad as previous times). One day, the truck would not start at all. Checking out the fuel pump (because I previously had it rebuilt, and had suspicions), I discovered a severed rigid line on the output of the pump, so fuel was being pumped out, but hitting the flange and falling back into the tank - no wonder it wouldn't start. After repairing the rigid line and reassembling, I cranked the motor, and to my surprise, it started up right away! Unfortunately this only lasted for 2 or 3 seconds, then the motor died. Many attempts to start after this gave the same results - it would start up fine, run good, but only to die within a few seconds. I replaced the fuel pump, and have the same symptoms.
So, what could be the problem?
Terry