When a car manufacturer, in its official workshop manual, states a figure for 'Minimum brake pad material thickness' I would assume that they are referring to the actual friction material. I must be wrong however.
The official MG/Rover manual (on a RAVE CD/Rom) states for the Rover 75 that the minimum pad material thickness for the rear pads should be (with self adhesive shim fitted) 8.0mm and (without shim fitted) 7.2 mm. The thickness of the friction material on brand new pads, however, is 10mm and so it seems to me that they *must* be including the 5mm thickness of the metal backing plate in those minimum figures.
The thickness of the actual friction material on my rear pads (after two years and 22,600 miles) is 8.0mm. They *cannot* requiring replacing so soon!
Uno-Hoo!