I am having both of my front springs replaced today by Ford under an extended program, 10 years, 150,000 miles. The right side front spring is broken I discovered yesterday. I think it's been broken for a very long time, maybe over a year. It really started makine lots of real bad noise the last few weeks when going over a speed bump etc. I took it to my alignment/tire shop and my alignment guy drove it and the first time it made the noise he looked over at me and said,"you got a broken spring on the right side". Putting the car on the lift it was easy to tell the spring was broken. It broke right inside the protective rubber boot thats about 4 inches long that's around the next to the bottom coil. He told me that water gets in there and just a little bit of rust and they break. I'm in Minnesota so we have plenty of salt.
I called a Ford dealer here in town and he said the year 2000 - 2003 had the extended on the springs and he told me they would replace both of them, no charge.
Anyone else had this spring issue?
Gene