98 Jetta TDI ongoing electrical crap.

OK. I have a manual, I have RTFM upsidedown and sideways, checked the = automotive database accessible to me and have found three different = wiring diagrams pertaining to the car regarding glow plugs and power = distribution. None match the configuration in my vehicle. There is no = relay in position 12 of the fuse block with the control numbers = suggested by the Bentley diagram nor the updated VW diagrams I found = online. What I do have is a big honkin' relay with a control number of =

180 and a 50A Maxifuse just above it, on the same modular block of the = relay panel, which is located directly above the infamous Relay 109.=20

Does anybody know where there is a diagram or three that actually look = like they may fit the bill or have any suggestions? TIA.

--TW

Reply to
Tundra Wookie
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Are you sure your TDI is totally stock? Maybe someone did their own non-official upgrade.

Reply to
Joseph Meehan

Took delivery of the car with 19 miles on it in 98. All modifications = done by me and include:

Driving lamps, boost guage and chip.

--TW

Reply to
Tundra Wookie

Just for hoots n hollers I looked up the glow plug wiring for the 99+ A4 = series and that is what is in my car and makes more sense due to it's = ability to load sense and determine failed glow plugs, which it did a = couple of years ago. Add in that the fuse for the lighter socket is not = in the main fuse area, but with another fuse up near the Maxi for the = glow plugs and you have a wonderful little nightmare brewed. Thanks, = Volkswagen. None of this is helping me other than pissing me off and = making me trust the manual and documentation less and less.

--TW It would seem that electricity and Germans are somewhat like = separation of church and state.

Reply to
Tundra Wookie

--TW It would seem that electricity and Germans are somewhat like separation of church and state.

I work as an electrician > > OK. I have a manual, I have RTFM upsidedown and sideways, checked the

Just for hoots n hollers I looked up the glow plug wiring for the 99+ A4 series and that is what is in my car and makes more sense due to it's ability to load sense and determine failed glow plugs, which it did a couple of years ago. Add in that the fuse for the lighter socket is not in the main fuse area, but with another fuse up near the Maxi for the glow plugs and you have a wonderful little nightmare brewed. Thanks, Volkswagen. None of this is helping me other than pissing me off and making me trust the manual and documentation less and less.

--TW It would seem that electricity and Germans are somewhat like separation of church and state.

Reply to
Rob Guenther

General knowledge of electricity, apprenticed with electrician as a teen = and served at a dealer as a tech for a couple of years, half = mechanical, half engine/chassis electronics, misc. other = automotive/equipment stuff and hobbyist over the years.

The pisser of it is that I can let the thing sit and idle for hours on = end with nary a sputter and then take it down the road and it drops dead = for a second or ten seconds and restarts... the only times it has been = down for any length of time to crawl under the dash with a meter have = been outside, generally in a parking lot with ambient temp. around -40. = Not conducive to retaining sensation in one's bare fingers for more than = a minute.=20

More information: I popped the cover off relay 109 and pulled the base = off and discovered that a couple of the terminals had loose solder = joints and an overheated smell. It tested OK with DVOM. I resoldered and = reinstalled, but no change. I have a new relay on order, waiting for our = good friends at the USPS to get back from holiday. Go to the dealer? 360 = miles away, shipping same issue. Hoping that playing parts replacer and = going for the most common thing will pull through for me on this one, = it's not my usual technique, just when I am in danger of getting = frostbite.

--TW=20

Reply to
Tundra Wookie

Relay 109 was the problem for your exact symptoms on my 99.5 tdi. Temperatures rising and falling seem bring out the problem. The dealer tech determined I had a problem by probing the stop solenoid at the pump for voltage. No voltage=no run! Does your 98 A3 have the famous 109 as the newer ones do?

JoBo

General knowledge of electricity, apprenticed with electrician as a teen and served at a dealer as a tech for a couple of years, half mechanical, half engine/chassis electronics, misc. other automotive/equipment stuff and hobbyist over the years.

The pisser of it is that I can let the thing sit and idle for hours on end with nary a sputter and then take it down the road and it drops dead for a second or ten seconds and restarts... the only times it has been down for any length of time to crawl under the dash with a meter have been outside, generally in a parking lot with ambient temp. around -40. Not conducive to retaining sensation in one's bare fingers for more than a minute.

More information: I popped the cover off relay 109 and pulled the base off and discovered that a couple of the terminals had loose solder joints and an overheated smell. It tested OK with DVOM. I resoldered and reinstalled, but no change. I have a new relay on order, waiting for our good friends at the USPS to get back from holiday. Go to the dealer? 360 miles away, shipping same issue. Hoping that playing parts replacer and going for the most common thing will pull through for me on this one, it's not my usual technique, just when I am in danger of getting frostbite.

--TW

Reply to
Jo Bo

Yeah, it's got a 109 in it, waiting for new one to be delivered. = Symptoms match classic 109 failure.

--TW

Reply to
Tundra Wookie

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